Bearing Seal Manufacturing for Rotating Equipment

The Rubber Group is a bearing seal manufacturer that makes rubber products which can extend service life and reduce maintenance costs. In rotating equipment, these hub seals help protect critical mechanical systems. They’re used in mining conveyors, food processing mixers, and mobile construction equipment – just to name a few examples.

Contact us if you need a bearing seal manufacturer and keep reading to learn more about the importance of these precision manufactured parts and the value that The Rubber Group provides.

What is a Bearing Seal?

In rotating equipment, bearings enable smooth motion and load support. However, their performance depends upon the integrity of the sealing system. A bearing seal serves three functions.

  • Exclude contaminants such as dust, water, chemicals, and debris.
  • Retain lubricants to ensure proper film formation and reduce wear.
  • Maintain pressure differentials in dynamic environments.

What happens if bearings aren’t properly sealed? The consequences can include overheating, corrosion, and mechanical breakdowns, especially in high-speed or high-load applications.

Bearing Seal Material Selection

Bearings are made of metals, but bearing seals are made of elastomers. The table below describes commonly used rubber materials for hub seals used in rotating equipment.

MaterialKey PropertiesApplications
Nitrile (NBR)Oil resistance and good physical strengthGeneral industrial
Fluorocarbon (FKM)Chemical and heat resistanceChemical processing, high-temp ops
Polyacrylate (ACM)Hot oil resistance, oxidation resistanceAutomotive
HNBRTemperature and chemical resistanceHeavy-duty, aggressive media
SiliconeResists thermal cycling and a broad range of temperaturesAerospace, electronics
PTFE CompoundsUltra-low friction for minimal heat generationHigh-speed shafts
PolyurethaneExcellent mechanical properties, including abrasion resistanceMining, forestry
EPDMWater/steam resistanceWater treatment, HVAC

Bearing Seal Design Considerations

When specifying a bearing seal, engineers need to consider the following.

  • Operating temperature range: Match elastomer and metal materials to thermal demands.
  • Rotational speed: Use low-friction materials like PTFE for high-speed shafts.
  • Chemical exposure: Select seals with appropriate chemical resistance (FKM, EPDM, etc.).
  • Pressure and vacuum conditions: Ensure lip geometry and compression set behavior support pressure differentials.
  • Installation method: Consider molded vs. extruded profiles, flange integration, and housing tolerances.

Custom designs may include multi-lip configurations, labyrinth geometries, or spring-loaded sealing elements to enhance performance in extreme environments.

Molded Rubber Parts and More

The Rubber Group manufactures bearing seals and offers capabilities that include:

  • Tooling design for complex geometries and tight tolerances.
  • Material formulation for unique chemical and mechanical requirements.
  • Rapid turnaround for prototypes and production volumes.

By selecting the right materials and designing bearing seals for specific operating conditions, engineers can improve reliability and reduce lifecycle costs.

Contact the Rubber Group to discuss your application.

John Stone