Extruded Seals
Precision Sealing Solutions Engineered to Your Exact Specifications
At The Rubber Group, we specialize in custom-engineered extruded rubber seals and profiles that deliver reliable environmental protection, vibration dampening, and gap sealing across countless industrial applications. Our advanced extrusion capabilities transform your design requirements into precise, consistent sealing solutions that enhance product performance, prevent contamination, and provide long-term reliability in even the most demanding environments.
Custom Extrusion Excellence: From Design to Delivery
We produce continuous-length sealing profiles with exceptional dimensional accuracy and consistent material properties. Whether you need standard configurations or complex custom designs, our manufacturing expertise ensures your specifications are met with precision and reliability:
Advanced Extrusion Capabilities
- Precision Die Design - Custom tooling created specifically for your unique profile requirements
- Tight Tolerance Control - Maintaining critical dimensions within ±.010" or tighter when specified
- In-Line Fabrication - Cut-to-length, punching, and notching, during the extrusion process
- Secondary Operations - Precision cutting, splicing, joining, and fabrication for ready-to-install components
Custom Finishing & Fabrication
- Custom Cut Lengths - Precision cutting to your exact specifications
- Vulcanized Corners & Joints - Seamless connections for frame applications
- Kiss-Cut Tape Backing - Adhesive application with protective release liners
- Custom Splicing - Joining technologies for endless rings
- Specialized Coating Application - Friction-reducing treatments and surface enhancements
- Profile Punching - Precision holes, slots, and notches in exact locations
- Kitting & Assembly - Complete seal sets packaged for your production requirements
Premium Elastomer Options
- EPDM - Exceptional weather, ozone, and UV resistance for outdoor applications, building products, and applications requiring excellent environmental stability
- Silicone - Wide temperature range performance (-120°F to +450°F) with excellent compression recovery for extreme thermal environments
- Neoprene (CR) - Outstanding balance of weather, oil, and flame resistance for general industrial applications
- SBR - Cost-effective durability for general purpose applications with good abrasion resistance
- Nitrile (NBR) - Superior oil and fuel resistance for automotive, aerospace, and industrial applications
- TPE/TPV - Recyclable thermoplastic elastomers offering excellent flexibility, color options, and processing advantages
- Natural Rubber - Exceptional resilience and tear strength for high-performance mechanical applications
- FKM (Viton®) - Premium chemical and heat resistance for aggressive environments up to 500°F
Performance Enhancements
- Custom Durometer Ranges - From ultra-soft 20 Shore A to rigid 90 Shore A for application-specific compression forces
- Color-Matched Compounds - Custom colorants for brand consistency and visual identification
- UL-Recognized Formulations - Flame-retardant compounds meeting specific UL ratings
- Low-Friction Coatings - Specialized treatments for smooth operation in dynamic applications
- UV-Stabilized Compounds - Enhanced resistance to sunlight degradation for exterior applications
- Conductive/Anti-Static Options - Specialized compounds for electrical applications
- Low-Temperature Flexibility - Materials maintaining performance in extreme cold environments
- Specialty Fillers - Enhanced properties for specific performance requirements
- UL94 - - Flame-retardant compounds meeting specific ratings for many applications.
Industry-Specific Sealing Solutions
Our custom extruded seals and profiles deliver critical performance across diverse applications:
Architectural & Construction
- Weather Stripping - Premium door and window seals preventing air infiltration and water intrusion
- Glazing Gaskets - Specialized profiles for glass retention and environmental sealing
- Expansion Joint Seals - Flexible solutions accommodating structural movement
- Curtain Wall Components - High-performance seals for commercial facades
- Threshold Seals - Durable interfaces between flooring surfaces
- Acoustic Dampening Systems - Specialized profiles reducing sound transmission
- HVAC Duct Sealing - Air-tight solutions for energy efficiency
- Roof and Panel Seals - Weather-resistant profiles protecting building envelopes
Aerospace & Automotive
- Door & Window Channels - Custom profiles ensuring water and dust exclusion
- Windshield & Glass Seals - Precisely engineered for perfect fit and function
- Hood & Trunk Seals - Specialized bulb designs for controlled compression
- HVAC Sealing Systems - Air management components for climate control
- Vibration Dampening Profiles - Noise reduction and isolation elements
- Water Management Channels - Controlled drainage and diversion systems
- Wire Harness Protection - Protective profiles for electrical components
- Trim & Edge Finishing - Aesthetic and protective edge treatments
Industrial Equipment
- Enclosure Gasketing - Environmental protection for cabinets and housings
- Machine Guards - Safety edge protection on equipment
- Noise Suppression Seals - Acoustic dampening for industrial machinery
- Dust & Moisture Barriers - Contamination exclusion for sensitive equipment
- Vibration Isolation Profiles - Dampening solutions reducing mechanical transmission
- Edge Protection - Protective trimming for metal edges and openings
- Cable Management Grommets - Sealing passages for wires and cables
- Bulb Seals - Compression gaskets for access doors and panels
Specialized Applications
- Food Processing Seals - FDA-compliant profiles for sanitary applications
- Medical Equipment Gaskets - Clean, non-contaminating seals for healthcare
- Electronic Enclosure Seals - EMI/RFI shielding and environmental protection
- Agricultural Equipment - Weather-resistant seals for extreme outdoor exposure
- Marine Applications - Saltwater-resistant hatch and door seal
- Refrigeration Systems - Low-temperature flexible gasketing solutions
- Solar Panel Mounting - UV-stable seals for renewable energy applications
- Rail Transportation – Smoke and flame rated profiles meeting transportation safety standards